Well after an unexpected but very quick run down to Geelong on Sunday evening, I arrived home at the midnight hour.
Jason our system administrator thought it would be better if he exercised his BOFH attributes, and sent me off to the data centre by myself to install the two servers and a firewall. (How hard could this be really?)
I woke up at 7am, and headed off to North Melbourne with the servers and firewall. The universal rails provided with these new Dell servers could not be adjusted to fit into these cabinets. I moved the brackets, adjusted them, but they could not be fitted. The only way I could make them fit was by punching out these spot welded bolts. Without a good screw driver and a hammer, not a good option. The other option was to file them down, or break them off, and these options were not ideal either, especially as I was already in the data centre. After several hours, I was determined that these rails were never going to fit after trying every possible position amongst different fitting brackets, but if I was wise, I should have worked it out in like 15 minutes. You could say I tried almost every move of the server fitting Kama Sutra - if it does exist. I then had to take the smarter option.
I had to spend more money and “order” a shelf for the cabinet from the data centre. The shelf was also heavier than it looked. In reality, the shelf always remains in the data centre, so I am not sure if If the company will ever get to take the shelf away from the data centre, but it looks like we have purchased it none the less. After dropping one of the brackets/locking brace for the server shelf, which fell through the hole at the base of the cabinet (we had a the bottom of a quarter rack), I managed to fish it out with some long noose pliers and a long screw driver. These spring loaded brackets weren’t secure (as the screws actually tighten them), and they too kept falling out while I was trying to fit the cabinet shelf. The other problem is that the shelf had to be mounted close to the base of the cabinet, to be efficient with space. My hands couldn’t even fit underneath this shelf, yet I managed to screw the screws in the brackets - without any visual aids. After placing the brackets, and slowly leveling the shelf on one side, I fitted two corners, but they didn’t line up at the other end. I was getting very frustrated at this stage. I had to loosen them again, just to move the shelf back in proper alignment. After getting it absolutely perfectly, I finally got the servers and firewall installed on the shelf.
So after stuffing with rails, playing hide and seek with brackets and screws, and fitting the shelf, 3.5 hours ticked by. The actually fitting and testing of the new servers and firewall took 10 minutes. I am happy they worked as planned.
Now if our BOFH System Admin came with me, I am sure the job would have been easily done in half an hour to an hour tops. The moral of the story is, never let the BOFH get away with sleeping in when a job is to be done. The other moral of the story is, I suck as a fitter. I am sure my Dad and sister have much better fitting skills than I do, and both of them are far more practical with their hands. I will know now to be prepared, and to stop flogging a dead horse.